Section
 

Corporate Environmental Report

Water



Water quality is declining due to pollution and increased salinity. Shortages of clean water impact the quality of people’s food and domestic life, their health and general welfare. Around a billion households in developing countries do not have access to safe drinking water. Rapidly growing populations, especially in cities, are placing growing demands on limited resources. The health of natural habitats and eco-systems is also dependent on the availability of water.

Water plays a critical role in the manufacturing of semiconductors. It takes about 1,500 liters to make a six-inch wafer. Only ultra-clean water can be used because of the precision demanded. Conservation of water is one of our corporate goals and it is an imperative at several sites where water supplies are scarce or diminishing. We are concentrating our efforts in developing methods to reuse wastewater in manufacturing.

Chemicals and metal residues which we wash off our products end up in wastewater. These impurities must be removed before the water is reused or released to rivers and seas.

We have largely met our Decalogue target, reducing our water consumption by an average of 30%, compared with the 1994 baseline.

The dramatic downturn in the semiconductor market in 2001 affected our water indicator (measured in cubic meters per million dollars of added value - m3 /M$ AV). Despites this, savings for the period since 1994 remain high - more than M$20.

RAW WATER CONSUMPTION

EXAMPLES

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Our Malta plant has made dramatic improvements in water use through:

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microfiltration to remove silicon dust after wafer cutting;
use of reverse osmosis ion-exchange resin to clean water from plating processes;
recovery of waste brine from the Electrodialysis Reverse (EDR) water purification system (for use as toilet flush water);
storing of rain water;
using less fresh water for the regeneration of ion-exchange resins.


The site recycles 75% of water against a target of 90% to be met by 2005.

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In our Muar site (Malaysia) we have consolidated all the plating lines into one, so that we can increase water recycling and pollution control in line with our Environmental Decalogue. The segregation of piping and the collection sump have allowed recovery of reused wastewater, a more stable pH level, reduced the use of treatment chemicals and a better control of treatment of concentrates is obtained. This has enabled us to recover 60m3 per hour of plating water with an investment of k$2,150, saving k$500 a year.